{"id":406,"date":"2020-02-03T10:40:49","date_gmt":"2020-02-03T09:40:49","guid":{"rendered":"http:\/\/yvcharron.com\/?page_id=406"},"modified":"2020-12-16T12:28:40","modified_gmt":"2020-12-16T11:28:40","slug":"coating-characteristics-testing","status":"publish","type":"page","link":"https:\/\/yvcharron.com\/index.php\/coating-characteristics-testing\/","title":{"rendered":"Coating characteristics and aerodynamic testing"},"content":{"rendered":"\n<p style=\"text-align:center\" class=\"has-text-color has-small-font-size has-cyan-bluish-gray-color\">Keywords: Coating properties surface characteristics aerodynamic testing high pressure high velocity<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" style=\"text-align:center\">Coating surface characteristics<\/h2>\n\n\n\n<p class=\"has-text-color has-drop-cap has-very-dark-gray-color\">The<strong> internal coatings<\/strong> for pipelines exhibit <strong>complex fluid friction<\/strong>. Firstly, the surface condition analyzed locally in terms of <strong>roughness parameters<\/strong>, Ra or Rz is different from that of shot blasted steel often taken as a reference. Secondly, although sometimes smooth locally, the surface of a coating may have<strong> long wavelength corrugations<\/strong> contributing to greater friction than that predicted from a measurement of local roughness. Finally a third parameter can intervene with certain types of coating which is the <strong>parietal (or wall) sliding<\/strong>. This phenomenon could be explained by a slight distancing on the molecular scale of the fluid from the wall promoting the flow of the gas (an acceleration). This phenomenon is particularly important when the boundary layer (viscous) presents a small thickness.<\/p>\n\n\n\n<figure class=\"wp-block-image is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-6-1024x243.png\" alt=\"Characteristics of coating and steel surfaces, solvent and water based coatings, roughness, undulation, equivalent hydraulic roughness, wave length\" class=\"wp-image-788\" width=\"891\" height=\"211\" srcset=\"https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-6-1024x243.png 1024w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-6-300x71.png 300w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-6-768x182.png 768w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-6.png 1071w\" sizes=\"auto, (max-width: 891px) 100vw, 891px\" \/><figcaption><br><\/figcaption><\/figure>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\">This last phenomenon is the opposite of that is sometimes observed with <strong>chemically modified coatings<\/strong> after contact with certain chemical agents leading to an attraction of molecules towards the wall, consequently, to a braking of the flow (a deceleration).<\/p>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\"><strong>It is therefore important to know the aerodynamic performance of a pipeline internal coating, for new as well as for aged coatings.<\/strong><\/p>\n\n\n\n<h2 class=\"wp-block-heading\" style=\"text-align:center\">Coating aerodynamic testing<\/h2>\n\n\n\n<p style=\"text-align:left\" class=\"has-text-color has-very-dark-gray-color\"><strong>An aerodynamic testing device has been designed for this purpose<\/strong>. The operating principle is based on the rotation of a gas, in a closed enclosure under pressure, using a rotating cylinder. The braking of the gas by the fixed external wall makes it possible to deduce the friction factor of that wall at the origin of this braking. The device allows measurement of gas friction under conditions of high pressure (up to 100 bar) and very high velocity (up to 40 m\/s), i.e. with a very thin layer thickness (less than one micrometer). Transcribed in terms of Reynolds number, this gaseous friction can be translated in a condition of similitude based on a constant product of the density and the velocity of the flow.<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-4.png\" alt=\"Rotating Cylinder Unit for aerodynamic and hydraulic performance measurement, flow drag measurement, small boundary layer\" class=\"wp-image-786\" width=\"159\" height=\"187\" srcset=\"https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-4.png 312w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/image-4-256x300.png 256w\" sizes=\"auto, (max-width: 159px) 100vw, 159px\" \/><\/figure><\/div>\n\n\n\n<div class=\"wp-block-file aligncenter\"><a href=\"http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/a_2_Coating-Aero-Testing_2007-1.pdf\">FOR MORE DETAILS : ________a_2_Coating Aero Testing_2007<\/a><a href=\"http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/a_2_Coating-Aero-Testing_2007-1.pdf\" class=\"wp-block-file__button\" download>T\u00e9l\u00e9charger<\/a><\/div>\n\n\n\n<div class=\"wp-block-image http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/12\/a_2_Coating-Aero-Testing_2007-2.pdf\"><figure class=\"aligncenter is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/pdf-1.png\" alt=\"PDF document for aerodynamic and hydraulic performance measurement, flow drag measurement, small boundary layer, several coating types\" class=\"wp-image-785\" width=\"71\" height=\"71\" srcset=\"https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/pdf-1.png 512w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/pdf-1-150x150.png 150w, https:\/\/yvcharron.com\/wp-content\/uploads\/2020\/03\/pdf-1-300x300.png 300w\" sizes=\"auto, (max-width: 71px) 100vw, 71px\" \/><\/figure><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" style=\"text-align:center\"> Conclusion<\/h2>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\"><strong> The characterisation of the surface profile of various coating types has shown the large spectrum of amplitude and wave length deformation. <\/strong>The solvent based coatings present roughness amplitude smaller than steel but some deformations of a longer wave length. Water based coatings have shown significant roughness amplitude with relatively large undulation amplitude. To the contrary powder coatings present little roughness with some residual undulation amplitude. Like powder coating, polyamide coating has shown an extremely small roughness with undulation of a very large wavelength not detrimental to the aerodynamic performance.<\/p>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\"><strong> A test apparatus<\/strong> has been developed for carrying aerodynamic test of internal coatings. It is suitable to an operation up to a gas velocity of 40 m\/s and a pressure of 100 bar. Results found in these conditions may be transposed to any condition with a constant velocity * pressure product (i.e. 20 m\/s and 200 bar or 10 m\/s and 400 bar). <\/p>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\"><strong>All new coatings have presented a beneficial material effect<\/strong> tending to reduce the fluid friction compared to a steel surface based on the same surface roughness. This may be explained by a certain degree of repulsion of the gas molecules from the wall providing less contact between these two and therefore less fluid friction. <\/p>\n\n\n\n<p class=\"has-text-color has-very-dark-gray-color\">Following the aerodynamic testing of a coating in the rotating cylinder unit, it is possible <strong>to transpose the friction factor<\/strong> established during testing to any industrial applications following a transposition law based on an equality of the hydraulic roughness and viscous layer thickness values. Aerodynamic performance of aged coatings will be reported in the Web Site Page \u201cPipelines\u201d section \u201c<strong>Aged coatings<\/strong>\u201d. <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Keywords: Coating properties surface characteristics aerodynamic testing high pressure high velocity Coating surface characteristics The internal coatings for pipelines exhibit complex fluid friction. Firstly, the surface condition analyzed locally in terms of roughness parameters, Ra or Rz is different from that of shot blasted steel often taken as a reference. Secondly, although sometimes smooth locally,&hellip; <br \/> <a class=\"read-more\" href=\"https:\/\/yvcharron.com\/index.php\/coating-characteristics-testing\/\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-406","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Coating characteristics and aerodynamic testing - CHARRON Yves<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/yvcharron.com\/index.php\/coating-characteristics-testing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Coating characteristics and aerodynamic testing - CHARRON Yves\" \/>\n<meta property=\"og:description\" content=\"Keywords: Coating properties surface characteristics aerodynamic testing high pressure high velocity Coating surface characteristics The internal coatings for pipelines exhibit complex fluid friction. 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